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Sulphur glut poses storage nightmare

Residents need protection from stockpiles of this flammable byproduct of oilsands processing

Edmonton Journal article rank: 4 out of 5

Edmonton Journal; Page A18 Opinion
(Original source-location)

BY DENNIS MASCHMEYER
and BARRY EASTWOOD
Freelance
Published: Monday, May 07, 2007

With production accelerating and potential sales falling, Alberta has a serious, chronic problem of sulphur oversupply on its hands. It must not be handled as if the glut is temporary, and by storing the flammable and potentially toxic element too close to adjacent communities. The ultimate cost to the economy could run to the billions of dollars.

The yellow substance used in the production of acid, fertilizer, pesticides and gunpowder is a byproduct of processing oilsands bitumen. In 2001, an Alberta sulphur researcher predicted that one upgrader alone could produce enough sulphur in the next 100 years to cover about 15 square kilometres of land. And while the province’s industrial area immediately northeast of Edmonton is now expecting eight to 12 new upgraders, almost no one is talking about the leftover sulphur that will have to be stored somewhere close to the producers.

Is this another inconvenient truth, an example of poor planning on the part of developers and governments? The root issue is that planners and upgrader owners are seeing this problem only through individual projects and not in the aggregate. Will the consequences have to be absorbed by Albertans who happen to be living in the wrong place?

Experts in the sulphur business forecast a serious global oversupply over the next 15 years, and that will place Alberta sulphur producers at a significant disadvantage due to their distance from the Port of Vancouver. Total world sulphur production has increased to nearly 50 million tonnes per year, of which a little more than half is exported. For many years, Canada has been the major exporter with about a quarter of the world market at eight million tonnes per year. Of this, six million tonnes per year has been shipped by sea.

In the past 15 years, both supply and demand have been unstable. The price has varied from $60 US per tonne in 2005-’06 to less than $20 per tonne at the port of Vancouver as recently as 2001. During this period of low sulphur prices, offshore sales of sulphur cost producers in Alberta hundreds of millions of dollars annually, because its value was less than the $30 US cost per tonne to ship the sulphur to the coast.

During the same period, Canada has lost its dominance in the seaborne market. In 1998 Canada shipped to 23 countries. Today it is less than 10 countries, with China taking 70 per cent. The Middle East has become the dominant seaborne supplier and with new sulphur-forming facilities coming on stream in coastal countries like Qatar, North American sulphur will slip from being an oil industry byproduct to a waste product.

The Canadian sulphur market will be further affected as the sale of sulphur to the U.S. drops an estimated 75 per cent by 2020. This will be due to a combination of decreased phosphate fertilizer production in the U.S. and increased sulphur production from American offshore oil development.

What does all this mean to ordinary Albertans? Potentially a great deal if you live near where larger and larger quantities of sulphur are likely to be stored far into the future.

In recent papers that the authors of this article presented to the Oil Sands Consultation Committee, we outlined the basis for a safe sulphur-storage location strategy. Our recommendations are based on the fundamentals of public safety and minimizing risk to adjacent communities. They are also aimed at meeting the needs of bitumen upgraders, communities and the collective well-being of all other stakeholders.

We propose that sulphur storage and handling facilities be situated for emergency planning purposes a minimum distance of 15 kilometres away from population centres. Preferably, these sites will not be located on prime agricultural soils.

The presentation talked about how to define satisfactory distances depending on the potential for emergency response. Sulphur fires are easily started and can be devastating if not stopped quickly. They generate highly toxic sulphur dioxide gas. Other nasty products of combustion include sulphur trioxide and sulfurous acid. These toxins are heavier than air and hug the ground as they are blown by the wind away from the fire.

In 1995 in South Africa, for example, a sulphur fire led to deaths and high morbidity in the town of Macassar less than four kilometres downwind. Thousands of people were evacuated; agricultural impacts ranged over a broad area extending to 30 kilometres from the fire, and included severe damage to plants and animal deaths.

In comparison, the towns of Bruderheim and Lamont are two and five kilometres respectively from a proposed sulphur facility in Lamont County. This is dangerously close. The Macassar fire consumed 7,250 tonnes of sulphur, less than 10 per cent of the amount of sulphur to be stored in between the towns.

Therefore, diligent long-term planning is required immediately by the Alberta government, along with business and municipal stakeholders, to plan for safe sulphur storage in the area.

For the municipal and industrial members of Alberta’s industrial heartland — comprised of the counties of Strathcona, Sturgeon and Lamont, and the city of Fort Saskatchewan — to think that the sulphur produced and formed in this area will simply go away in rail cars to boundless market opportunities is wrong.

Alberta Environment and key regulators must become involved and take this pending sulphur glut and its consequences under scrutiny. The Environmental Impact Assessment process must be aware that any sulphur handling and storage facility applications may, through a misinterpretation of the market, have too low an estimate of storage requirements.

If that happens, and more room is needed, the storage facilities would of course have to be re-licensed. The trouble is, those experienced with the re-licensing process have found it to be far easier than getting the original approval. This could leave those adjacent and growing towns like Bruderheim and Lamont at risk of curtailed development due to the inherent hazards and presence of the sulphur.

We need a serious long-term storage strategy to accommodate this sulphur tsunami. Sulphur must be kept at safe distances for the protection of the towns’ growth plans, growth aspirations, schools, hospital and citizens.

This problem is with us now. Planning and research to establish scientifically sound and low-risk sulphur storage and handling facilities at safe isolation distances from communities is a challenge we must manage now; and before the expanded synthetic crude oil begins to flow from the heartland. It is time to get our heads out of the sulphur and work together towards resolution.

Dennis Maschmeyer is a retired professional engineer with a background in the metals and fertilizer industries.  He now has a mixed grain and cattle operation north of Bruderheim in Lamont County.

Barry Eastwood is a safety and environmental professional with experience in the oil refining, petrochemical and inorganic chemical industries.  He lives in Lamont.

The preceding article is a summary of portions of a view-graph presentation provided to concerned residents of Lamont County 2007 05 09, in the meeting room of the Lamont Arena. Many residents attended.  The mayor of Mundare attended.  No other elected officials from Lamont County or any of its municipalities were present.  A copy of the PowerPoint presentation regarding the world sulphur glut and other concerns related to sulphur can be accessed here (1.7MB PPT file).

______________
Posted 2007 05 07
Updates:
2007 05 23 (installed link to presentation of information on world sulphur-glut and related concerns)